A
company in the metal working industry producing vehicle and machinery parts with
many CNC machines.
Before
Used
Engine Oil SAE 40 for their CNC slide tables.
Problems
Faced
"Stick
slip" situation at the slide table affecting the accuracy of work pieces
High
reject rates
High
contamination as engine oil easily flow away from slide table
Short
coolant life & smelly coolant sump
Recommendation
ZK
Slideway Oil SLIDER V68
Improvement
Reduced
"Stick slip" situation, allowing saddle to be set into motion without
sticking
Reduction
in reject rate from 7-8% to 2-3%
Less
contamination found in CNC machine and coolant sump as ZK SLIDER would stick better
within the slide table, and would not be emulsified easily into coolant sump
Longer
coolant life with savings of 20% coolant usage
Lower
coolant disposing cost
Better
working environment
Case Study 2
Background
A
company involving in trading and servicing of Hydraulic Breaker and related component
parts.
Before
Tried
various types of greases for their high pressure breaker inner bushing part.
Problems
Faced
Grease
could not stick to inner bushing, hence parts were not properly lubricated
High
wear and tear, and damage on the inner bushing
High
maintenance cost
Recommendation
ZK
Grease LIMOS EP II
Improvement
LIMOS
Grease would not liquefied under their high operating temperature, and sticks
well to the moving parts. It also exhibit very low friction under high pressure
thus providing superb lubrication to the moving parts
Reduced
in lubricating cost due to the long service life of LIMOS Grease
Reduced
in machine down time due to repair of high wear and tear parts
Lower
maintenance costs
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