| Finding
the "Perfect" Coolant Metalworking fluids (or
commonly known as coolants) provide lubricating and cooling effects which are
essential to the production of precision parts. The type and degree of lubrication
and cooling required for various metal removal operations vary according to various
factors, for example:
 | Type
of operation (milling, turning, grinding, etc) |  | Type
of metal (Steel, Aluminum Alloy, Magnesium, Brass, etc) |
 | Type
of tool material (Diamond, HSS, Carbide, etc) |  | Operating
conditions (Geometry, speed, feed, depth of cut, etc) | Many
types of coolants, ranging from fully synthetic, semi-synthetic and soluble oil,
are available today. They are designed to provide some definite degree of lubricity,
cooling, surface activity, stability, finishing, corrosion inhibition, anti-weld
properties, and many more. There is probably no "Perfect" coolant available
for any metal removal operations, but with careful considerations, a "best
balanced" coolant can be selected to provide optimum performance.
Areas
of concern by coolant users While coolant selection is
important, coolant users are also challenged to maintain their coolants properly
in order to get the most out of their coolants. Improper selection and maintenance
of coolants often lead to some of the following problems faced by today's coolant
users:
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Total
Coolant Management In today's ever competitive metalworking
industry, it is crucial for coolant users to recognize that coolants have become
an important factor in determining the productivity and overall cost for their
company. We
have been adopting and practising Total Coolant Management (TCM) to help many
of our customers increase productivity and decrease cost by solving coolant-related
problems. Total Coolant Management means a single source responsibility for an
entire coolant system where all coolant-related variables are defined and monitored
to ensure that coolant becomes a consistent and reliable contributor to the production
process. Implementation of Total Coolant Management consists of the following
activities:
 | Understanding
the users' machining requirements |  | Selection
of appropriate coolant(s) |  | Prepare
machines for coolant use |  | Monitor
coolant-related variables and maintain coolant performance |
 | Housekeeping
|  | Record
Keeping |  | Coolant
reconditioning / recycling |  | Keep
up with new requirements and development | With
the full range of our TRIM metalworking fluids, cleaners, rust preventatives and
coolant processing equipment, coupled with our principal's support with advanced
R&D and up-to-date technical "know-how", we are able to help many
of our customers achieve optimum coolant use and lower their production cost.
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